Julius Gentugao

Mechanical Engineer & Manufacturing Specialist

A dynamic and enthusiastic professional with 13 years of experience in manufacturing industry that excels in hands-on experience handling operations, maintenance and food safety management.   Creative in resolving targeted objective and organizational goals with innovative solutions and process improvements.  Decent understanding of SAP, CMMS AND SCADA.

Last Resume Update July 31, 2022
Address Dubai, United Arab Emirates
E-mail julius.gentugao0401@gmail.com
Phone Number +971567097794
Website https://www.linkedin.com/in/julius-gentugao-b01902206/

Experience

Atlantic Grains Incorporated
Rollerman/Shift Supervisor
Mar 2019 - Dec 2021

• Take part in Project X by assisting the project engineer from plant construction until the whole project commissioning. 100% completion based on target date.
• Modify the roller mill passage and Increase the efficiency by 2.16%.
• Creates operations department documentation by creating policies, procedures, guidelines, SOP’s and update process flows.
• Operations representative in monthly GMP audit as lead auditee and auditor. Reduced the audit non-conformity by 60%.

Kerry Manufacturing Incorporated
Boilerman and Mechanical Technician
Sep 2016 - Jan 2019

• Spearhead in commissioning the whole blender line in the absence of project engineer. 100% completed based on target date.
• Create and improve the annual mechanical plant maintenance thru SAP CMMS and reduce the downtime by 2.18%.
• Creates maintenance policies, procedures, guidelines, SOP’s.
• Handles calibration schedule for all equipment. No calibration lapses.
• Creates purchase order request thru SAP for spare parts and projects. Negotiate with the contractors and reduce the price offer by 10-20%.
• Maintenance department lead auditee on Food Safety System Certification audit for ISO 22000 conducted by SGS Philippines and costumer audits.

Mama Tina Pasta Company Incorporated
Engineering Manager
Mar 2015 - Aug 2016

• Improve the annual plant maintenance. Reduce the unplanned downtime by 1.73%.
• Initiate and lead the use of SAP CMMS application for the whole group of companies.
• Prepare the annual maintenance budget and handles spare parts inventory.
• Handles calibration schedule for all equipment. No calibration lapses.
• Creates purchase order request thru SAP for spare parts and projects. Negotiate with the contractors and reduce the price offer by 10-20%.
• Creates maintenance department policies, procedures, guidelines, SOP’s.
• Initiate the first maintenance audit conducted and application of OEE by Idhammar Consultancy Incorporated.
• Maintenance department lead auditee on Food Safety System Certification follow-up audit for ISO 22000 conducted by SGS Philippines and costumer audits. Internal audit Lead Auditor.
• Member of Food Safety Team and partake in updates of HACCP Plan and food safety issues.

Philippine Foremost Milling Corpration
Shift Supervisor
Jan 2014 - Mar 2015

• Increase the factory capacity by 7.69% by modifying the pellet mill.
• One of the key personnel in the first application of SAP MRP/ERP in the group of company.
• Prepare the annual operations budget and handles spare parts inventory.
• Creates purchase order request thru SAP for spare parts and projects. Negotiate with the contractors and reduce the price offer by 10-20%.
• Food safety team leader and partake in updates of HACCP Plan and food safety issues. Recognized by Bureau of Animal Industry Philippines as one of the cleanest and most organized Feedmill Plant when they conducted a surprised visit during my term.
• Spearhead Food System Management System ISO 22000 audit accreditation for Feedmill Plant as Team leader and auditee for production department conducted by SGS Philippines.
• Major contributor in Food Safety Management System application. Trains personnel the importance of food safety system application in relevance to their job. Internal audit lead auditor.
• Creates and improves operation department policies, procedures, guidelines, SOP’s.

Philippine Foremost Milling Corpration
Mill Attendant
Feb 2011 - Dec 2013

• Initiate the moisture control system for extrusion feeds line, increasing the moisture content from 8% to 12% which improves the product quality and generates additional revenue.
• Participate in major plant maintenance like plant heat treatment and annual boiler maintenance.
• Key person for passing the GMP/HACCP ISO: 22000 accreditation as auditee for production department conducted by SGS Philippines by creating the product traceability program.
• Major contributor in GMP and HACCP implementation based on Codex Alementarius of ISO 22000. Trains personnel the importance of food safety system in relevance to their job. Internal audit Lead auditor.
• Creates purchase order thru SAP for spare parts and projects.
• Creates the original draft of operation department policies, procedures, guidelines, SOP’s.

Filpet Incorporated
Quality Assurance
Mar 2009 - Nov 2010

• Perform hourly inspection of products.

Moldex Products Incorporated
Maintenance Engineer
Nov 2008 - Dec 2008

• Perform daily maintenance schedule as assigned by the supervisor.

Education

Technological University of the Philippines
Bachelor's Degree in Mechanical Engineering
Jun 1995 - Oct 2008

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