Kamlesh Paila

General Manager - Production

General Manager with positive attitude and a strong commitment towards productivity, quality and safety with 10 years of diversified manufacturing experience in high and low volume production. Planning, developing, implementing and managing new processes for continual improvement through six sigma methodology. Hands-on experienced in machinery installation and plant start-up for production of Steel Forming, Reaction Injection Molding (RIM), Polyurethane/ Polyisocyanurate/ Expanded Polystyrene/ Rockwool Sandwich Panel, Portable Cabins, Rotogravure Printing Flexible packaging machinery, PET Preform Bottles, Spiral Ducts.

Last Resume Update January 9, 2019
Address Srikakulam, India
E-mail kamleshpaila@hotmail.com
Phone Number 9712730441
Website https://www.linkedin.com/in/kamlesh-paila-104b9833/

Experience

Sintex BAPL Limited
General Manager
Jun 2018 - Current

Responsible for Leading the team and achieving the operation targets including general supervision of all phases of plant operations including: New Product development, Plant Operations, Financial Operations, Safety and Health of the Plant
• Responsibilities also include recruiting, hiring and training personnel and facility capital improvements.
• Responsible for annual budget planning and execution
• Leads the operation team to increase productivity and profitability within the manufacturing operation of CSP Plant
• Ensuring the organizational targets/ goal is achieved as per the organizational requirement and timelines
• Ensure that all legal/ Organizational Procedures and Compliances are adhered to within the plant
• Provide leadership for the successful day-to-day operation of the Plant
• Review established production schedules for all manufacturing departments to ensure established inventory levels are met while operating at the highest efficiency possible
• Coordinate the hiring and training of all manufacturing personnel for the plant
• Monitor operation expenses and research ways to reduce costs while maintaining product quality.
• Develop and execute the plant manufacturing budgets
• Encourage and promote operating in a continuous improvement environment
• Communicate with research and development as well as product management personnel to develop new product strategies
• Build competitive production and supplier to the OEM’s
• Ensure and Coordinate all Trainings and Talent development/ acquisition for the respective

Red Sea Housing Services
Production Manager
Jun 2014 - May 2018

• Estimating required Raw Material for project based on conceptual drawings.
• Planning of Production & fabrication of materials after receiving approved drawings with respect to project completion date or shipment dates.
• Coordinating with Packing & Dispatch department for safely evacuation of goods on the shipment date.
• Optimize manpower for production and maintain proper supply of FG to other departments for fabrication.
• Prioritize the work as per production plan and plan the manpower requirement to undertake various production activities planned for the day.
• Monitor production process and quality of products along with QC and incorporate changes if any in consultation with Plant Manager.
• Meticulously plan the available manpower to send on site for the erection jobs and to run the production line, if required.
• Effective plant maintenance along with concerned maintenance staff and Root Cause Analysis (RCA) and making Corrective Action and Preventive Actions (CAPA) of plant utilities and machineries.
• Make mock-up models to ensure the raw material procured or other items will be enough to finish the job on-site.
• Coordinate with other departments to ensure the produced material will be enough to finish the project with respect to the extra reject or scrap generated by them.
• Suggest every possibility to management which can save time, manpower and improve product quality.

Almutlak Trade & Industries
Assistant Production Manager
Aug 2011 - Jan 2014

• Planning and monitoring of production activities and distribution of man power on floor.
• Conduct quality efficacy trials, summarize trial data & provide recommendations for product improvement.
• Plan productions based on customer and sales requirement and ensure availability of raw material & packing material at all the time in plant.
• Regularly clearing Work In Progress (WIP) and maintaining finished good stock with respect to dispatch schedule and coordinating with sales.
• Discover, test, and implement new materials and technologies to improve comfort, quality, cost and value.
• Ensure process controls are implemented to monitor product quality and identify “out of control" states and control the process before producing out of specification product.
• Regularly monitoring of process wastage & work to reduce the same to deliver raw material and packing material utilization above set standard.
• Process control of Polyurethane and Polyisocyanurate sandwich panels foaming.
• Ensure the raw materials are unloaded immediately on receipt, testing is done and located to respective area as per instructions, in case of damage/deficiency intimate all concerned and documentation on his effect to raise the issue with supplier.
• Ensure cost control and cost reduction measures are incorporated without compromising the quality in all activities.

Lloyd Insulations India Limited
Production Engineer
Jul 2008 - Jul 2011

• Shop floor production planning to maximize the daily production.
• Actively involved in Store for better access of raw material in production lines.
• Coordinating with Quality Control in Client inspection.
• Maintaining daily production, Dispatch and Product Non Conformity Report (PNCR) and other mandatory reports for ISO 9001.
• Providing Class Room Training and On Job Training (OJT).
• Suggesting operational improvements to enhance quality, improve production times, reduces costs and timely delivery.

Education

Vinayaka Missions University
Master of Business Administration - Production Management
Aug 2008 - Aug 2011

Production Management

Rajiv Gandhi Technical University
Bachelor of Engineering
Sep 2002 - Jun 2006

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