Profile Summary

A quality-oriented professional with commendable success in Production, Planning & Control, Vendor Development and Operations & Maintenance
Proven track record of implementing cost saving measures to achieve substantial reduction in terms of production, raw material, manpower and machine utilization
Experience in maintenance/operations of a wide spectrum of equipment & components; skilled at implementing TPF techniques and reducing preventive maintenance 15%
Achievement-driven professional with track record of attaining 20% cost savings with subcontractors
Merit of working with clients like ADNOC-Gas processing, ADNOC- Onshore, FMC Technologies, Schlumberger, SONATRACH, SUEZ, ADGAS, TAKREER, Petrofac, PDO, KOC, ADCO, UNA Oil, Bonatti Spa, Dolphin Energy, Veolia Water Technologies, BARAKA, HALLIBURTON, DEWA, FMC Technologies, NOV, Dragon Oil, Johnson Controls, EMIRATES STEEL, SKM Air-conditioning, and so on
An effective communicator with relationship management skills with the capability to relate to people at any level of business and management

Education

Bachelor of Engineering (Production Engineering) from St Peters Engineering College (Affiliated to Anna University), Chennai in 2010 with 7.5 CGPA

Core Competencies

Production Planning & Control Project Management Quality Management

Raw Material Procurement Lean Manufacturing 5S Kaizen Implementation

Process Improvement Vendor Management Cost Savings

Timeline

Work Experience
Since Feb ‘19 with Petromen Oil field & Contracting LLC, Abudhabi

Growth Path:
Feb ‘19 - present Sr.Project Engineer – Shut down projects in ADNOC as a Sub Contractor

Key Result Areas:
Review and implementation of Method statements & procedures
Finalize the subcontracts requirements based on the projects
Monitoring the daily progress & ensure the work is progressing as per the planned schedule
Review manufacturing process for the Prerequisites for shutdown and fabrication
Review and coordinate with procurement for mobilization of equipment’s for the shutdown
Co-ordinate with the main contractors Core Team for planning and execution of major overhauls
Issue monthly reports and produce presentations for clients on a monthly basis
Responsible for scheduling above activities in consultation with plant maintenance
Provides a key interface and communication function between department and other elements of organization
Participate in vendor interaction for new purchases, upgrades, trouble shooting of plant assets etc.
Ensuring the qualifications of inspection personnel through training, development, and performance reviews
Ensure QC on static/rotary repair to confirm compliance
Reviews, negotiates and finalizes contracts and change orders

Key Projects:
Project: EPC for Interconnecting Feed to the Condensate Stabilization Units in ASAB-1 Plant

Client: ADNOC – Gas Processing

Project: Replacement of RA Heating Medium vessel & NEB (DY & RA) Flare Headers

Client: ADNOC- Onshore

Since Nov’14 with Prestige Engineering LLC, Sharjah, UAE as
Growth Path:
Nov’14 – Dec’17 Production/Planning Engineer - Fabrication
Jan’18 – Feb ‘19 Sr.Projects Engineer – Fabrication, Machining & Subcontracts

Key Result Areas:
Reporting project updates to Management as well as providing assistance in Planning & control activities
Circulate Job requirements and arrange necessary arrangements as per the Contract Review
Coordinate with clients for Technical requirements, ECN, As Built in the drawings
Review Material Sourcing plan for all jobs and maintain as per the Client AVL
Review Project manufacturing plan in MS office & Primavera as per the client requirements
To coordinate & prepare Micro schedule on ongoing jobs to monitor the activity followed upon schedule to meet the delivery
Review Manpower and reduce unnecessary Non lead time
Conducting budget planning and cost estimation for jobs; Developing project plan and monitoring the same against the requirement
Check ERP, SAP for data analysis, Cost Analysis & Manpower consumption and report to Management
Managing the cash flow requirements and update Purchase & Accounts for monthly requirements.
Coordinating & communicating with vendors for purchase and material requirements
Update accounts for Jobs Invoicing, Provide Proper reports
Streamlining site activities & subcontracting activities, fulfilling manpower requirements, collaborating with Engineering Team for drawing & design activities as well as with clients to review design & drawings, and so on
Regularly update Progress status/reports to client
Guiding & managing Production Supervisors & employees for the work allocation & daily production
Receiving, reviewing, & verifying PO to ensure the received material are related with it
Coordinate to arrange material request against the drawing
Coordinating with stores to follow-up for the consumables required and with purchase for production material
Monitoring & ensuring all the progress on stage
Coordinate for logistics planning to ensure the Equipment delivery in all safety aspects
Coordinate for Import/Export for Materials, Arrange Necessary documents if required

Key Projects:
Project: Oily Water Coalescer, – Fabrication of ‘U’ Stamp Vessel with complete Skid and Piping Assembly, Factory Acceptance Test
Client: UNA Oil

Project: Degasser, Hydro Cyclone, Desanding Cyclone & Fine Filters– Fabrication of ‘U’ Vessel, Piping, Skid and Assembly, FAT
Client: Bonatti SpA, End-user: Sonatrach Our hood

Project: CPI Oily Water Separator, Manufacturing of Tank, Piping, FAT
Client: Peerless, End User: ADCO

Project: Generator Skid & Assembly – Fabrication of Skid with Assembly
Client: National Oilwell Varco

Project: Corrision Inhibitor Skid & Assembly – Manufacturing of SS Tank & Skid with complete Test
Client: Proserv Production Technologies, End User: KOC

Project: Sludge Treatment Vessel & Piping – Fabrication of API Tank with complete Piping & FAT Test
Client: Bonatti SpA, End-user: Sonatrach Our hood

Project: DCO Degassing Vessel – Fabrication of Pressure vessel with complete Piping
Client: Schlumberger

Project: Potabalization collector & Headers
Client: Suez International, End User: BARAKA

Project: Inter After Cooler – Heat Exchanger for ADGAS
Client: End User: ADGAS

Project: BFW Heater
Client: End User: ADGAS

Project: Retubing of Reheater
End User : ADGAS

Project: Sulphur Condensers Heat Exchanger
Client: End User: Mellitah Oil & Gas- Libya / PBserv

Project: Bullet Tank & accessories
Client: End User: dragon Oil Turkmenistan Ltd

Dec’10 – Nov’14 with GTN Engineering India Ltd., Coimbatore, India
Growth Path:
Dec’10 – Dec’12 Graduate Engineer Trainee - Machine Shop
Jan’13 – Nov’14 Assistant Manager - Machine Shop

Key Result Areas:
Assisting General Manager in Operational in Planning and execution of work related duties in Machine shop
Directing Supervisors/Engineer, QC Engineers for Shift wise work Allocation.
Assisting Supervisor in allocating Job machine wise
Manpower Management in assisting Employees towards the work and daily production.
Ensure that all the Health & safety procedures are maintained and followed.
Review Daily Production Plan vs. Actual to identify the problem of Failure.
Identify Actual root cause for failures, take corrective & Preventive Actions
Proactively building, developing and maintaining relationship with all members
Disciplining Employees when it required.
Communicating information to staff and supervisor in a professional manner
Assisting Staffs, operators and supervisors with their need, questions, Problems and Complaints.
Review machine Complaints and summarize the monthly, weekly and daily complaints of machines to maintenance department.
Schedule a month wise preventive maintenance for machines.
Coordinate with manufacturing for new product development.
Coordinate with manufacturing to find the tooling issues.
Coordinate with tool room engineer to make the effective usage of tooling Inserts and consumption.
Report monthly production, consumption, rejections, kaizens & Continuous Improvements against the target in the form of monthly report to Management.
Assist Painting department to coordinate with the Schedule
Coordinate with Assembly department if there is any issues
Assist on repairing the Casted Valves for re-usage, Testing & assembly
Conduct Internal Audit & Housekeeping Audit with my staff and supervisors to maintain system, procedure and good working environment.
Conduct Shop floor meeting on encouraging employees, discuss problems.
Review with QA functions for an effective Corrective action & preventive actions against rejections.
Lead QC Engineer to perform process control charts, Process Capability etc.
Coordinate with Meteorology team for Instrument, Gauge status and any new instruments usage and training.
Assisting in the recruitment, training and development of staff.
Assisting Maintenance, manufacturing & Machine shop to review month wise performance in the month wise department review meeting

Significant Accomplishments:
Optimized the cost with subcontractors, and reduced cost up to 20%
Implemented TPF techniques to improve machine maintenance and avoid sudden breakdown by 15%
Conferred with Safe Zone Leader Award

Training
PMP Training at Dubai

Knowledge Purview / Skill Set
Having a wide experience of production planning in dealing projects with clients to meet up the schedule on time
Manpower Management in accommodating people in speculated areas to meet improvement in schedules
Coordinates in entire project to meets the delivery in different aspects to reach the clients; Follow up with procurement to meet the material requirements for the projects
QC Knowledge in API 6A ,12F, 650, 2A, 2F & ASME SEC VIII
Done projects in Waste water treatment, Chemical Injection Packages, Industrial water Management projects, Oily separators
Material requisition on accordance to the production drawings, clarifies with client my coordinating with design team to get the Actual
Manufacturing & Machining experience in terms of API 6A valves, A wide experience in terms of utilizing the valves in different kinds of machines like Horizontal Milling Centers, Turning Centers, Vertical Milling Centre
Extensive knowledge on trouble shooting, reworking of valves due to dimensional variation of critical points in terms of valves
Developed the terms of Total Productive Maintenance i.e., Jishu Hozen on maintaining the machines on its definite terms to identify & troubleshoot the errors in machines and its spares
Lean manufacturing ideas on reducing the lead time of products, i.e., By identifying & Reducing the non-valued activities to have a proper cycle time in machining the component & setting the component
Manufacturing skills on reducing the Non conformity of products by taking the proper RCA & CAPA for the failure
Developing kaizens/ Continual Improvements ISO 9001:2008, OHSAS 18001 & EMS 14001 as an integrated part of Management system
Personal Details
Date of Birth: 25th April 1988
Languages Known: English, Tamil, Kannada, Malayalam, and Hindi
Address: Dubai, United Arab Emirates
Nationality: Indian
Marital Status: Married
No. of Dependents: 2
Passport No.: J2506509 (valid till 2022)
Visa Status: Employment Family Visa
Driving License: India – Available
UAE – Under Progress